@gpatrick, can you clarify a bit the following:
1. How are you trying to boot?
(a) set Active flag in MBR and use DOS boot code?
(b) did you install the NetBSD boot selector (aka boot manager)?
(c) third party boot loader (LILO, grub, ...)?
2. How far does the boot process get exactly, and what happens?
3. If you leave the install USB stick in (as sd0), and also the USB drive (as sd1), can you boot properly from sd1 using the BIOS boot selector, for example?
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