Sorry to confuse. I got the underruns from one Samba share to another on the same mirror...from my Windows box. Then I did it again. the same copy file from the console - to see if it was the NIC or Samba. gmirror broke again.
I can't keep having these problems so I just got rid of gmirror now and have installed a CRON copy job. Ugly I know, but at least the system is stable now.
I'm now either; swap the sil 3512 card for something else (a ICH5 based card maybe?) and try again. or change to Linux. At any rate I'm very busy with a Oracle project for the next month and a half so got no cycles to spare.
Most I will do is check and clean all the drive and card connectors.
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